Dynamic model for a defective production system with Poka-Yoke

J-C Tsou · J-M Chen

32 citations0/0 files storedJournal of the Operational Research Society

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Management and Optimization Techniques Supply Chain and Inventory Management Quality and Supply Management

Abstract

This paper proposes a dynamic model for a defective production system with Poka-Yoke. Poka-Yoke is a Japanese phrase which means mistake-proofing. The technique of Poka-Yoke has been diversely applied in modern production systems. In this study, we evaluate the total cost of a defective production system with Poka-Yoke. We also use a practical case in automotive industry to verify the proposed model. The case study reveals that Poka-Yoke is a cost-effective mechanism that generates satisfactory return of a defective production system, the effect of which depends on the investment cost of Poka-Yoke.

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References

1986Optimal Lot Sizing, Process Quality Improvement and Setup Cost Reduction 2000Economic production quantity model for items with imperfect quality 1986Economic Production Cycles with Imperfect Production Processes 1998Quality and Competition 1986Zero Quality Control: Source Inspection and the Poka-Yoke System 1991An Economic Order Quantity Model with Demand-Dependent Unit Production Cost and Imperfect Production Processes 1989Dynamic Process Improvement 1989An economic production quantity model with flexibility and reliability considerations

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