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The actual product ownership often remains with the manufacturer as functional (total care) products emerge in aerospace business agreements. The business risk is then transferred to the manufacturer why downstream knowledge needs to be available in the concept phase to consider all product life cycle aspects. The aim of this work is to study how a multidisciplinary design tool can be used to embed downstream processes for conceptual design and evaluation allowing simulation of life cycle properties. A knowledge enabled engineering approach was used to capture the engineering activities for design and evaluation of jet engine component flanges. For every design change, cost of manufacturing operations, maintenance and performance aspects can be directly assessed. The design tool assures that the engineering activities are performed accordingly to company design specification which creates a better control over the process quality. It also creates a better understanding enabling the engineers to optimize the concept in real time from an overall product life cycle view. The new tool will be the base for optimize the total product system and will be used not only between companies but also between product development departments in large global companies.
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