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Abstract In modular products conflicting objectives may occur. This leads to characteristics as component-dependent oversizing and undersizing as well as increased complexity of the interfaces. These conflicts can be resolved using the potentials of AM processes. For the best use possible, the potentials are systematically considered in the early design phases as part of an extended procedure. The extended procedure improves the benefit-effort ratio of modular respectively individual products and a further optimization of the product architecture and consideration of synergy effects is achieved.
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