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Abstract Damage and fracture of archaeological potteries not only jeopardize the long-term preservation but also hinder their exhibition. To repair these pottery sherds effectively, this study introduces a novel inorganic phosphate-based adhesive and evaluates its effectiveness through a series of experiments. To determine the optimal base adhesive, the paper investigates the influence of varying weight ratios of the H 2 O–H 3 PO 4 system and the Al(OH) 3 –H 3 PO 4 system on properties including tensile lap-shear strength, microstructure, high-temperature resistance and phase composition. However, the original black color of the traditional CuO–phosphate adhesive limits its application. The innovation of this study lies in the addition of nano-TiO 2 to the adhesive, which not only improves the bonding strength but also adjusts the color of the adhesive. This study has defined the optimal formulation (i.e., base adhesive = m[Al(OH) 3 ]:m[H 3 PO 4 ] = 7:100, filler = 10wt% nano-TiO 2 ), and the final product shows no residual acid in adhesives. Additionally, the fracture surfaces are successfully bonded with a high strength of 3.56 MPa. Various ageing tests including dry-thermal ageing, hygrothermal ageing and UV irradiation ageing are conducted to assess the ageing resistance of the inorganic phosphate-based adhesive. The results indicate strong tolerance of adhesive to high temperature and high humidity environment. Preliminary applications in archaeological pottery restoration suggest that the inorganic phosphate-based adhesive offers considerable promise for repairing shattered pottery. Graphical Abstract
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