Article2002

Planning and control of rework in the process industries: A review

Simme Douwe P. Flapper · Jan C. Fransoo · Rob A. C. M. Broekmeulen · Karl Inderfurth

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Management and Optimization Techniques Scheduling and Optimization Algorithms Advanced Manufacturing and Logistics Optimization

Abstract

For all kinds of reasons, rework, i.e. the transformation of products not fulfilling preset specifications into products that do, is an important issue in process industries. Despite a considerable amount of published research on planning and control of rework, and in addition many papers referring to the existence of rework in the process industries, hardly any attention has been paid to the consequences of many process industries specific characteristics for execution, planning and control of rework operations. Here are identified the characteristics of the process industries that influence the possibilities for rework in these industries, based on a framework provided by Flapper and Jensen ( International Journal of Production Research , 1999, to be published). How the available operations management literature assists in determining operational strategies for planning and control of rework in process industries is assessed. It is concluded that many relevant and interesting problems have not been addressed.

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References

1982Perishable Inventory Theory: A Review 1991Survey of Literature on Continuously Deteriorating Inventory Models 1994A Typology of Production Control Situations in Process Industries 1994Co-Production Processes with Random Yields in the Semiconductor Industry 1992Random Yield, Rework and Scrap in a Multistage Batch Manufacturing Environment 1998Optimal production stopping and restarting times for an EOQ model with deteriorating items

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2017Sales and operations planning in the process industry: A literature review 2009Managing yield by lot splitting in a serial production line with learning, rework and scrap 2007Learning curves for imperfect production processes with reworks and process restoration interruptions 2008An optimal operating policy for the production system with rework 2003Logistic planning of rework with deteriorating work-in-process 2018Exploring the underlying factors inducing design changes during building production 2006On a volume flexible inventory model for items with an imperfect production system

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